Wizz.com - Flash Report
Integrated Steel Mills
The primary use of Iron Ore is in the production of steel.
In the Integrated Steel Mill process
Iron Ore
is blended with
Limestone
and
Metallurgical Coking Coal
in a blast furnace to produce molton steel or
Pig Iron.
The hot metal is typically formed into a
Steel Billet
as an intermediate step prior to conversion into various steel products such as
Sheet, Plate, Rod & Bar.
The addition of
Mill Prepared Steel Scrap
into the integrated process improves the economics, efficiency and yield of the steel output.
Blast Furnace Slag (BFS)
The primary By-Product generated from Integrated Steel Mills is
Blast Furnace Slag (BFS).
One common use of BFS is as an
Aggregate
or direct replacement for natural stone gravel.
An alternative use of BFS is as feedstock for the
Cement
industry.
Blast furnace slags are also used to produce mineral wools and
insulation
products.
Mill Scale
The oxidized surface scale residue generated at the rolling mill when processing Steel Billet.
The
Mill scale
by-product may be recirculated back into the primary blast furnace cycle.
Green Steel
The production of steel with a reduced carbon footprint is referred to as Green Steel.
The roasting of
Coal
in coke ovens to produce MET COKE are a source which releases large amounts of CO2 emissions.
Capturing these emissions could harness untapped energy.
The use of
Renewable Natural Gas (RNG)
or
Green Hydrogen
replaces traditional fossil fuels and results in the reduction of the carbon footprint.
The reduction of iron oxide (iron ore) using a
REDOX Displacement
Reaction may be one method of carbon free iron production.
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